1. Design and Prototyping:
- The brush design is created, including size, shape, and bristle material (natural or synthetic). A prototype is made and tested for functionality.
2. Prepare Materials:
- Materials like bristles (synthetic or natural), handles (wood, plastic, or bamboo), and ferrules (aluminium or bronze parts) are sourced based on the design.
3. Manufacturing Components:
- Bristles: The bristles are cut and shaped. Natural bristles are cleaned, and synthetic bristles are manufactured.
- Handles: Handles are cut, sanded, and optionally painted or molded.
- Ferrules: The ferrules are stamped, polished, and cleaned.
4. Assembly:
- The bristles are glued into the ferrule, and then the ferrule is attached to the handle using strong adhesive, branding logo is added on the handle.
5. Shaping and Trimming:
- Bristles are trimmed and shaped to the desired form (flat, round, tapered, etc.) to suit their specific use.
6. Quality Control:
- Brushes are inspected for defects (loose bristles, uneven cuts) and tested for performance (application of makeup).
7. Final Finishing:
- Handles are polished, and the brushes are packaged for protection.
